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Low Quantity Manufacturing: The Makes use of and Benefits
There are various types of product type and likewise there are various types of production size as well. Many industries are inclined to have low quantity production batches where the units produced may be less than 1 thousand per year. Nonetheless, there is always a certain factor that can change the number of units produced under low quantity production. The dimensions of the unit alongside with the geometry and manufacturing factors also have an effect on the amount of the production. The distinction can also be seen from industry to business relying on the demand and advisable volume.
Need for low quantity manufacturing
There are cases and conditions when there can be a need for low volume manufacturing in numerous industries. These cases are mentioned below:
Pre high volume production: earlier than a high quantity production starts there's always a phase between the final and prototyping phase. This section is low volume production section the place the units are produced in lesser volume using the prototype hard tooling.
Replacement or repair parts: normally there is a want for repairing and replacement parts which are not being produced anymore. Due to this fact, to produce these unavailable parts, it is used.
Production parts: someday after the completion of the prototyping section the low quantity production process is completed so that the produced parts are used as production tools.
Advantages of low volume manufacturing
A number of the advantages are:
Value-effective: It tends to save lots of manufacturing prices, which will be wasted on producing giant quantities of products when there may be only a need for a few thousand. Especially in an trade where the production is done by molding, casting, etc., this will prevent the scarcity of cash flow when it is needed.
Flexibility: one of many main reasons why industries have a tendency to choose it is because it can pave the way for more flexibility. With the flexible batch volume, one can make adjustments and likewise add new things to make the products which are durable and helpful in time without producing products with a design flaw. This will also assist one in concentrating on the right market and also will help in making a spot for the product within the market.
Easy to clear the stock: making products in giant volumes means they will improve the stock and one may not be able to clear them out in time. Now that the market has a tendency to change and also that new products are produced on daily basis, the probabilities of clearing an outdated stock may be even more difficult. Nevertheless, in low quantity manufacturing the products might be cleared out to market in lesser time.
Mending defects: producing a large number of units after which learning that they've a defect and flaws generally is a huge blowback. This is why low volume production means one can management the production units and may also make adjustments easily and curb the flaws in time so that enormous stock is filled with defective or flawed units.
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